Intermittent rotary die cutting machine

Introduction to Intermittent Rotary Die Cutting Machines

The intermittent rotary die cutting machine stands as a cornerstone in the paper processing industry, offering a versatile solution for creating a variety of paper products. This equipment is essential for businesses looking to produce items such as toilet paper, napkins, and other paper goods with efficiency and precision.

Core Components and Functionality

At the heart of an intermittent die cutter lies a suite of integrated units designed to perform tasks such as embossing, slitting, and folding. The embossing process, critical for texture and pattern, utilizes either steel-to-steel or steel-to-rubber configurations. Slitting mechanisms ensure precise cuts, while advanced folding systems contribute to the machine's capability to organize output neatly.

Types and Specifications

The range of die cutting machines varies from compact models suitable for smaller operations to larger, industrial-grade machines. Smaller units typically have a footprint of around 1,000 kilograms and a power usage starting from 3kw, with production speeds of 70 to 80 pieces per minute. Larger counterparts can weigh in excess of 3,000 kilograms, boasting production speeds of approximately 150 meters per minute and daily outputs reaching 3 tons.

Automation and Control Systems

Modern rotary die cutting machines are equipped with advanced automation features. These include automatic oil lubrication and photoelectric technology for monitoring operations. The integration of PLC control panels facilitates a fully automatic system, enhancing both productivity and reliability.

Drive Systems and Production Capacity

Depending on the operational requirements, these machines may employ gear or chain driving systems. The production capacity is a crucial aspect, with smaller machines offering 70 to 80 pieces per minute, while larger machines can handle up to 150 meters of paper per minute.

Operational Advantages

The operational efficiency of an intermittent rotary die cutter is further augmented by its pneumatic systems, typically accompanied by an air compressor. These systems ensure smooth and consistent operation, crucial for maintaining productivity in high-demand environments.